In-Line Cutting & Punching

Our Process

If you can extrude or roll it, we can; notch, pierce, slot, trim, or cut it off! By matching the travel speed of the punch die with the line speed of the material we are able to punch on the fly with precision and speed that exceed industry standards.


Eagle Manufacturing is the recognized leader in the design and fabrication of universal systems for in-line punching of extruded plastic profiles and roll-formed sections. Our pioneering efforts more than 60 years ago have evolved into a series of developed systems for the automotive, vinyl siding, appliance, and other industries. Our systems meet the most rigid specifications for productivity and quality control requirements while being able to handle any kind of extruded profile.


We also design and build all the necessary tooling for your particular needs. Because Eaglematic builds universal systems, we can modify, retool, or retrofit your basic press with totally new tooling.


Our state-of-the-art manufacturing facility offers the finest technology and skilled craftsmen to build your system to our exacting standards.


We welcome the opportunity to discuss your particular application and manufacturing requirements. All we need are engineering prints, material specs, and production quantities. We will promptly provide a no-obligation quote.


EagleMatic systems are unparalleled by the competition and can benefit you in the following areas:


  • Reduction or elimination of secondary handling
  • Reduction in scrap material
  • Reduced Labor Cost
  • Increased Throughput
  • Significantly reduced tool change downtime


Our Innovative Processing Methodology is the key to staying ahead of the curve for in-line punch fabrication. We provide our customers competitive advantages and reduction in total manufacturing cost by building machines that enable:


  • Single Operation Fabrication
  • Complex profile one-punch processing
  • Speed and efficiency of complete fabrication
Automation of Aluminum Can Sortation Machine with conveyors, gantry robots, singulation screws, and diverters

Manufacturing Capabilities and Services

  • Roll-formed aluminum, and stainless steel
  • Extruded plastics and rubber, PVC, polyethylenes
  • Seal-style automotive components, Belt Line components, Air Deflectors
  • Trim pieces, Roll-Formed sections, Battery Compartment components
  • Extruded and post-formed PVC Vinyl siding – Up to 3000lb Pounds per hour
  • Slit, roll-formed, pierce nail slots, notch, and cut off
  • Up to 600 feet a minute
  • Specialized Heat Treats
  • Properly Cooled Cabinets
  • Servo & stepper motors
  • Material Handling
  • Pick & place robots
  • Bar code scanners
  • Non-contact measurement
  • Packaging systems
  • Vision systems for precision accuracy
  • PLC and PC machine control
  • Industrial robots

Latest technology

Using the latest technology in our in-line punching and cutting machinery offers numerous benefits for our plastic extrusion and roll-forming customers. Servo motors provide precise and accurate control over the movement and positioning of the cutting tools, ensuring consistent and high-quality results.

Apart from servo motors, our machinery incorporates advanced sensors, programmable logic controllers (PLCs), and human-machine interfaces (HMIs) to enhance productivity and ease of use. These technologies enable real-time monitoring, automatic adjustments, and seamless integration with other manufacturing processes. By embracing cutting-edge technologies, we ensure that our clients receive the most efficient and reliable punching and cutting solutions for their specific needs.

Superior Surface coatings

EagleMatic machines also feature superior surface coatings that offer exceptional durability and performance. The surface coatings applied to our machinery provides protection against corrosion, abrasion, and wear, extending the lifespan of the equipment and reducing maintenance requirements. These coatings are engineered to withstand harsh operating conditions, ensuring that our machines can deliver consistent and reliable performance even in challenging environments.

The advanced surface coatings also contribute to improved efficiency by reducing friction and eliminating the need for lubrication in certain parts. With our superior surface coatings, our clients can trust that our machines will not only deliver outstanding results but also have long-lasting functionality, making them a valuable investment for their manufacturing operations.

Data Collection

Our machines are equipped with advanced data analytics capabilities. The integration of data analytics enables our clients to gain valuable insights into their manufacturing processes and make informed decisions. By collecting and analyzing real-time data, our machines can provide key performance indicators, production trends, and predictive maintenance alerts.

This data-driven approach empowers our clients to optimize their operations, improve efficiency, and reduce downtime. With the ability to monitor and analyze data, our clients can identify areas for improvement, streamline workflows, and enhance overall productivity. Our data analytics capabilities ensure that our clients have access to the latest tools and insights to maximize the performance and profitability of their manufacturing processes.

High-speed Materials

High-speed steels are known for their exceptional hardness, toughness, and heat resistance, making them ideal for applications that involve high-speed cutting and punching. They can withstand the high temperatures generated during the process while maintaining their cutting edge, resulting in improved productivity and longer tool life.

Carbides offer excellent wear resistance and hardness, making them suitable for abrasive materials and high-temperature applications. Their ability to retain their shape and cutting edge for prolonged periods reduces the need for frequent tool changes, enhancing efficiency.

Ceramics, on the other hand, provide superior hardness, wear resistance, and thermal stability. They can withstand extreme heat and offer exceptional cutting performance, making them ideal for challenging materials. Incorporating these advanced materials in our machinery allows us to deliver precise, high-quality punching and cutting solutions to meet the diverse needs of our clients.

Greaseless Components

We incorporate greaseless components whenever possible. Greaseless components eliminate the need for regular lubrication and maintenance, saving valuable time and resources. By eliminating grease, the risk of contamination is significantly reduced, ensuring cleaner and safer working conditions. Additionally, greaseless components offer improved reliability and durability due to their self-lubricating properties.

This results in decreased downtime and increased productivity, as the machinery can operate smoothly and efficiently for extended periods. Moreover, the absence of grease reduces the environmental impact, making our operations more sustainable. By utilizing greaseless components in our machinery, we can provide our clients with cutting-edge solutions that deliver optimal performance, minimal maintenance, and enhanced productivity.

Heavy Duty tooling

Using heavy-duty tooling in our dies for in-line punching and cutting machinery offers numerous benefits to your operations. Heavy-duty tooling is specifically designed to withstand high-stress applications and heavy loads, ensuring superior performance and durability. By using robust and sturdy tooling, we can achieve precise and consistent results even when working with challenging materials or complex designs.

This enhances the overall efficiency and productivity of our machinery, as it can handle demanding tasks with ease. Additionally, heavy-duty tooling minimizes the risk of premature wear, reducing the frequency of tool replacements and resulting in cost savings for our clients. With our heavy-duty tooling capabilities, we can provide reliable and long-lasting solutions that meet the toughest requirements of our customers, delivering exceptional results every time.

High Quality components

Using high-quality components from renowned brands such as Alpha Wittenstein, Rockwell Automation, Mitsubishi, and Allen Bradley brings numerous advantages to our in-line punching and cutting machinery. These brands are known for their commitment to excellence, reliability, and innovation in the field of industrial automation. By incorporating components from these trusted brands, we ensure that our machinery operates at its peak performance, delivering accurate and consistent results.

The use of high-quality components enhances the overall reliability and durability of our machines, reducing the risk of breakdowns and minimizing downtime. Moreover, these components often come with advanced features and technologies that improve efficiency, precision, and safety. By partnering with top brands, we can offer cutting-edge solutions that meet the highest standards of quality and performance, providing our clients with the best possible results.


Robotic Integration

By combining the precision and efficiency of robotics with the punching and cutting capabilities of our machinery, we can achieve unparalleled levels of productivity and accuracy. Robotics enable seamless automation, eliminating the need for manual intervention in repetitive tasks. This not only reduces labor costs but also minimizes the risk of human error, ensuring consistent and high-quality output.

Additionally, robots can perform intricate and complex operations with speed and precision, enhancing the overall efficiency of our machinery. With advanced sensors and programming capabilities, robots can adapt to varying material properties and cutting specifications, resulting in optimal performance and reduced material waste. By integrating robotics into our machinery, we empower our clients with cutting-edge solutions that enhance productivity, accuracy, and profitability.

Upstream & Downstream

Integrating upstream and downstream processes with our in-line punching and cutting machinery offers a streamlined and efficient production workflow. Upstream processes such as laser printing, taping, and other preparatory tasks can be seamlessly integrated into the initial stages of the production line. This ensures that materials are properly labeled and prepared before they enter the cutting and punching stages, reducing errors and improving traceability.

Downstream processes, such as weighing, packaging, and labeling, can be seamlessly incorporated after the cutting and punching operations. This integration allows for a smooth transition from manufacturing to packaging, ensuring that the finished products are accurately weighed, properly packaged, and correctly labeled for shipment or distribution. By integrating both upstream and downstream processes, we can optimize the overall efficiency of our machinery, minimize production bottlenecks, and deliver a streamlined and comprehensive solution for our clients.


  • Machine Footprint – 60″ Deep, 112″ Wide, 92″ Tall
  • Carriage Size – 85″
  • Carriage Weight Capacity – 3500lbs
  • Carriage Actuation Type – 24″ Roller Screw
  • Carriage Speed Capacity – 5-50 FPM (100FPM Optional)
  • Punching Actuation Type – Pneumatic, Hydraulic, or Electric
  • Electrical Requirements – 460V / 30A / 3 Phase
  • Machine Wt. Without Tooling – 5500lbs
  • Operator Lock-Out Options – Safety Light Curtains
  • Part Removal Options – Synchronized Conveyor
  • Scrap Removal Options – Down Under Slug Conveyor


  • Machine Footprint – 60″ Deep, 84″ Wide, 80″ Tall
  • Carriage Size – 60″
  • Carriage Weight Capacity – 2500lbs
  • Carriage Actuation Type – Roller Screw
  • Carriage Speed Capacity – 5-50 FPM (100FPM Optional)
  • Punching Actuation Type – Pneumatic, Hydraulic, or Electric
  • Electrical Requirements – 460V / 30A / 3 Phase
  • Machine Wt. Without Tooling – 4000lbs
  • Operator Lock-Out Options – S/Cage Interlock or L/C
  • Part Removal Options – Synchronized Conveyor
  • Scrap Removal Options – Down Under Slug Conveyor


  • Machine Footprint – 45″ Deep, 60″ Wide, 78″ Tall
  • Carriage Size – 36″
  • Carriage Weight Capacity – 1000lbs
  • Carriage Actuation Type – Roller Screw
  • Carriage Speed Capacity – 5-50 FPM (100FPM Optional)
  • Punching Actuation Type – Pneumatic, Hydraulic, or Electric
  • Electrical Requirements – 460V / 30A / 3 Phase
  • Machine Wt. Without Tooling – 3000lbs
  • Operator Lock-Out Options – S/Cage Interlock or L/C
  • Part Removal Options – Angular Part Chute
  • Scrap Removal Options – Down Under Slug Conveyor


  • Machine Footprint – 45″ Deep, 45″ Wide, 78″ Tall
  • Carriage Size – 24″
  • Carriage Weight Capacity – 500lbs
  • Carriage Actuation Type – Roller Screw
  • Carriage Speed Capacity – 5-50 FPM (100FPM Optional)
  • Punching Actuation Type – Pneumatic
  • Electrical Requirements – 460V / 30A / 3 Phase
  • Machine Wt. Without Tooling – 2200lbs
  • Operator Lock-Out Options – Safety Cage Interlock
  • Part Removal Options – Angular Part Chute
  • Scrap Removal Options – Down Under Slug Conveyor

Our Complex Profile One-Punch Processing feature in our in-line punching and cutting machinery offers significant benefits to your manufacturing process, particularly if you belong to the automotive or vinyl siding industries. This feature is specifically designed to handle the unique requirements of complex profiles, making it ideal for working with materials such as extruded PVC, rubber, rolled steel, and aluminum. By utilizing this advanced capability, you can achieve precise and intricate cuts and punches on these materials, ensuring exceptional quality and accuracy in your final products. This feature enables efficient and seamless processing of complex profiles, reducing production time and increasing productivity. Whether you need to create intricate automotive parts or customized vinyl siding components, our Complex Profile One-Punch Processing feature provides the versatility and precision required for your manufacturing needs. With our machinery, you can deliver high-quality products to your customers while maximizing operational efficiency and maintaining a competitive edge in the market.

Complex Profile One-Punch Processing


At Eagle Manufacturing, we prioritize understanding your needs and learning from your past issues to provide you with the best solutions when it comes to purchasing our in-line punching and cutting machinery. We believe that a thorough understanding of your requirements is essential for delivering tailored and effective solutions. Our team invests time in engaging with you, actively listening to the challenges you face every day, and analyzing your previous experiences to gain insights into pain points. By doing so, we can identify potential issues, avoid repeating history, and provide innovative solutions that address your specific needs. This customer-centric approach enables us to develop machinery that not only meets but exceeds expectations. Our commitment to understanding our customers’ allows us to build long-lasting partnerships, deliver superior products, and ensure your complete satisfaction.

Understanding Your Needs

Achieving extreme speeds with our in-line cutting and punching machines is a result of our dedication to innovation and engineering excellence. We have meticulously designed our machines to handle high-speed operations, allowing for efficient and rapid processing of materials. By utilizing state-of-the-art technology and precision components, we can achieve speeds of up to 600 feet per minute for extruded materials. Our machines are equipped with advanced control systems that optimize performance, ensuring consistent and accurate cutting and punching at these high speeds. Additionally, we have implemented robust safety measures to guarantee the well-being of operators and prevent any potential issues that may arise at such extreme speeds. With our cutting-edge machinery, we empower our customers to achieve unprecedented levels of productivity and efficiency in their manufacturing processes.

Speed is Key

Yellow yeti mug with eaglematic logo on the side

At EagleMatic, we are committed to providing exceptional service and customer satisfaction. As part of our promise to our customers, we offer a money-back guarantee to ensure their peace of mind and confidence in our products and services. If for any reason our customers are not completely satisfied with their purchase, we will refund their investment.

Furthermore, we promise to work closely with our customers every step of the way. From initial consultation and customization to installation and ongoing support, our dedicated team will be there to guide and assist our customers throughout the entire process. We prioritize open communication and collaboration, ensuring that our customers’ needs and expectations are met or exceeded. With EagleMatic, our customers can trust that they are receiving top-quality products, exceptional service, and a partnership that is dedicated to their success.

Eaglematic Guarantee

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