Custom Machinery Automation

Our Process

In today’s rapidly evolving business landscape, custom automation has emerged as a critical factor in boosting production, maximizing ROI, and enhancing brand competitiveness across all sectors. The successful implementation of automation requires collaborative efforts from diverse teams to devise solutions for complex challenges. By harnessing intelligent systems and customized robotics, EagleMatic can effectively mitigate the risk of human error, minimize downtime, and expedite time-to-market. The benefits of automation in manufacturing are undeniable, and our custom automated solutions are tailored to meet your specific needs and drive business success.

To outperform competitors and meet evolving customer demands, businesses must differentiate themselves by enhancing flexibility, optimizing efficiency, and achieving sustainability goals while controlling costs. Leveraging EagleMatic’s extensive industry expertise, we offer comprehensive solutions that mitigate project risks and optimize production. Our team of experienced engineers is well-versed in local regulations, standards, and application requirements, enabling us to tailor solutions to your precise needs. By enhancing production processes, we can help you achieve greater efficiency, productivity, and ultimately, business success. Whether you seek to reduce energy consumption, modernize legacy systems, or harness data for improved outcomes, our expertise can empower your success.

Together, we bring a wealth of industry insights and experience to help you maintain your competitive edge in an ever-changing business environment. Our custom automation expertise provides the necessary edge to stay ahead in the market.

Benefits

With our expertise in designing and engineering industrial control systems, we can aid in enhancing operational efficiency, reducing overall expenses related to machinery design, development, delivery, and meeting customer expectations. These are some of the benefits of automation in manufacturing that EagleMatic’s machines can offer:

 

  • Increased efficiency
  • Maximized performance
  • Improved accuracy
  • Increased profitability
  • The attraction of new customers through innovation

 

Whether you require individual components, complete robotic systems, or specialized consulting, our approach is always personalized to meet your specific needs.

Customized Automation Equipment and Automation Solutions have become a necessity in the modern world of manufacturing. They allow businesses to increase production while reducing costs, improving quality, and maximizing efficiency. However, every company has unique needs, and off-the-shelf automation solutions may not always meet those needs. Our custom solutions provide a tailored approach to meet every requirement and challenge.

 

Automation of Aluminum Can Sortation Machine with conveyors, gantry robots, singulation screws, and diverters

Manufacturing Capabilities and Services

  • Industrial robots
  • PLC and PC machine control
  • Vision systems for precision accuracy
  • Indexing systems
  • Packaging systems
  • Laser displacement measurement
  • Servo & stepper motors
  • Motion control systems
  • Material Handling
  • Pick & place robots
  • Material joining systems
  • Laser marking and processing
  • Bar code scanners
  • Non-contact measurement
  • Assembly machines

Industrial Robotics

We integrate robotics from leading companies such as Kuka, Mitsubishi, FANUC, and Universal Robots to ensure precision in our custom automation systems. These industrial robots are engineered to automate repetitive, labor-intensive, and potentially hazardous tasks, thereby enhancing productivity, improving worker safety, and reducing manufacturing costs. The integration of custom automated machinery is pivotal in driving operational efficiency and achieving manufacturing excellence.

These robots operate with exceptional precision, speed, and consistency, leading to improved product quality and reduced production errors. Furthermore, industrial robotics contribute to environmental sustainability by streamlining processes and minimizing waste, aligning with the principles of lean manufacturing. Whether its a Gantry robot, a SCARA pick and place robot, or a robotic welding cell, we have you covered.

Big Data Collection

We systematically gather, measure, and analyze data from various machine components, enabling us to extract valuable insights, make informed decisions, and enhance overall performance. Our role in deploying custom automation equipment and engineering automation solutions that leverage data collection is instrumental in optimizing processes, improving operational efficiency, and fostering innovation.

Our capabilities extend to:

  • Facilitating informed decision-making by providing data-driven insights.
  • Streamlining processes through optimization based on collected data.
  • Enhancing quality control by tapping into the power of accurate and reliable data.
  • Creating personalized customer experiences by understanding customer needs through data analysis.
  • Empowering predictive analytics by using gathered data to anticipate future trends and behaviors.

Artificial Intelligence

As the world evolves, we adapt. Integrating AI into your equipment can offer invaluable insights into your processes. Data acquisition through AI enables us to optimize your operations and drive innovation.

AI can analyze sensor data to predict breakdowns and accidents. Synthetic intelligence systems assist production facilities in anticipating future failures in operational machinery, facilitating proactive maintenance and repairs. Embracing AI-driven solutions is crucial for staying ahead in the era of industrial automation and automated manufacturing.

  • Reduce unplanned downtime
  • Enhance Efficiency
  • Boost your product quality
  • Reinforce the safety of your workers

Machine Control

Eagle Manufacturing specializes in providing custom automation solutions, offering both PLC and PC Machine Control. Our custom controls for our automation machinery are designed to operate in extreme conditions, providing real-time control and flexibility in your application. Whether you require ruggedness, reliability, or advanced functionality, Eagle has you covered with various Machine Control solutions in our automation systems. We understand the benefits of automation in manufacturing and can tailor our solutions to meet your specific requirements.

Both PLC and PC Machine Control systems have their merits and can be suitable for different applications. PLCs are typically preferred for their ruggedness, reliability, and real-time control capabilities, while PC Machine Control systems offer flexibility, advanced functionality, and easier integration with other software systems. The choice between the two depends on the specific requirements of the application and your organization’s priorities. Our custom automation equipment design ensures that you get the most suitable system for your needs.

Vision Systems

Our company possesses the expertise to implement vision systems integrations that utilize cameras, sensors, and advanced software to capture, scrutinize, and interpret images. This technology is instrumental in guiding, inspecting, and identifying objects within automation manufacturing and production landscapes. It significantly boosts the effectiveness, precision, and dependability of our automated procedures. The potential applications of our vision systems are multifaceted, encompassing data acquisition, engineering automation, and industrial automation.

  • Quality inspection to ensure the highest product standards
  • Robot guidance to streamline automated processes
  • Optical character recognition (OCR) for seamless data extraction
  • Barcode and 2D code reading for efficient inventory management
  • Automated measurement for accurate product specifications

Servo Motor Control

Investing in our Servo-Controlled Systems is a strategic move that will bring immediate and long-term benefits to your business. Servo motors offer numerous benefits, including high output power, unparalleled accuracy and resolution, and energy efficiency. These advantages make servo systems an essential component in modern automation and manufacturing processes. There are many reasons why you should consider using servo motor control in your custom automated equipment, here are a few of them:

  • Precision and accuracy
  • High torque at low speeds
  • Fast response time
  • Closed-loop control
  • Energy efficiency

Material Joining Systems

Our Material joining systems can include technologies like welding, soldering, adhesive bonding, and mechanical fastening. These processes can be automated using tools like robotic arms, servo and stepper motors, and advanced control software. Automation in material joining systems ensures consistent and accurate results, leading to improved product quality and faster production times. Our custom fabrication and manufacturing systems are designed to meet the specific needs of your business.

The use of automation in material joining systems also enables real-time monitoring and adjustment of process parameters, such as temperature, pressure, and speed. This closed-loop control ensures optimum performance and minimizes defects or inconsistencies in the final products. Thus, material joining systems in automation play a crucial role in enhancing production efficiency, reducing costs, and maintaining competitiveness in the manufacturing industry. Our custom automated machinery is equipped to handle these complex tasks with precision and efficiency.

Assembly Machines

A high-speed, multistation automated assembly system can produce tens of thousands of products per day. Our custom assembly systems are designed to maximize productivity and efficiency, ensuring that your manufacturing processes run smoothly and seamlessly.

Our assembly machines can range from simple, single-purpose devices to complex, multi-functional systems capable of handling a wide variety of assembly tasks. They typically incorporate several technologies, such as robotics, vision systems, sensors, and programmable logic controllers (PLCs), to ensure precise and accurate assembly operations. They can perform tasks like part picking and placement, screwing or fastening, gluing, soldering, and other joining processes. Our assembly systems are fully automated, offering the benefits of fully automated manufacturing and customization.

Packaging Systems

Our automated packaging systems encompass various stages of the packaging process, including product handling, filling, sealing, labeling, and palletizing. Automation allows businesses to automate repetitive and time-consuming tasks, freeing up employees to focus on more critical tasks, improving overall efficiency. Our fabrication services extend to automated packaging systems, ensuring that your products are packaged efficiently and accurately. These stages can be automated using a combination of technologies:

  • Robotic arms
  • Conveyor systems
  • Filling and sealing machines
  • Labeling machines
  • Vision systems
  • Palletizing systems
  • Control software

Automation allows businesses to automate repetitive and time-consuming tasks. This frees up employees to focus on more critical tasks, improving overall efficiency. Our factory automation services are designed to streamline your production processes, providing you with the benefits of automation in manufacturing and ensuring that your business remains competitive in the industry.

The benefits of automation in manufacturing can also be seen in the speed of processes. Custom automation solutions can speed up tasks exponentially, allowing businesses to complete projects more quickly, resulting in improved customer satisfaction and increased revenue. Custom automation machinery and custom automated solutions play a crucial role in achieving this efficiency.

Custom automation systems offer better uptime by reducing points of failure and allowing machines to function with fewer operators on the factory floor. By utilizing factory automation services, businesses can enhance their operational efficiency and minimize the risk of downtime.

INCREASE EFFICIENCY

Orange Robots in manufacturing plant

Both fully and semi-automated solutions lower the risk of general error, and fully automated systems all but eliminate operator mistakes. Machines do not get tired or make mistakes due to fatigue or distraction, and they can perform tasks with greater precision and consistency. This can lead to better quality products and services, ultimately resulting in higher customer satisfaction and increased revenue. Custom industrial machinery contributes significantly to achieving this level of precision and quality.

IMPROVE ACCURACY

Okamoto Grinder doing lights out automation

Custom machine automation will work to ensure a faster production turnaround, higher throughput, more efficient project management, less downtime, and lower operating and maintenance costs—all of which help to increase profit and lower expenses in the long run. Manufacturing automation services and automation equipment design are essential components in achieving these benefits.

By automating processes, businesses can reduce labor costs and eliminate the need for manual labor in certain areas. This can free up resources to invest in other areas of the business and ultimately lead to increased profits. Custom equipment and fully automated manufacturing are instrumental in achieving this level of efficiency and cost-effectiveness.

INCREASE PROFITS

Sortation

In today’s fast-paced and competitive market, innovation is key to staying ahead of the curve. By embracing innovation in custom automated equipment, companies can differentiate themselves from their competitors and provide unique solutions that meet the needs of their customers. Custom automation integrators and custom automation manufacturers play a vital role in driving this innovation and differentiation.

Innovation can also help future-proof automation systems by anticipating future needs and challenges, adding value added services, and develop solutions that can adapt and evolve as needed. Engineering automation and data acquisition are crucial in ensuring that automation systems remain adaptable and resilient in the face of future changes and advancements.

INNOVATION IS KEY

Wires arranged inside a panel for manufacturing custom automation

Our in-house design and engineering team has over 100 years of experience in creating intricate personalized automation processes from a blank slate. We take pride in offering creativity and precision to solve any of your production needs. Custom fabrication and custom equipment are at the core of our innovative and precise solutions.

In-house design is important to us as it provides greater control, speed, cost-effectiveness, intellectual property protection, and flexibility. By having an in-house design team, we can ensure that our products are designed to meet specific needs and standards, while also responding quickly to changing market demands. Custom assembly systems are integral to our ability to provide tailored and responsive solutions.

IN-HOUSE-DESIGN

Designs

When needed, EagleMatic integrates vision systems, robotics, and more from industry-leading manufacturers. Our strategic selection of vendors allows us to offer a variety of top-quality products to integrate into a custom solution for you. By collaborating with industry-leading partners, we ensure the incorporation of cutting-edge technology and precision engineering into our systems integrations. This synergy between advanced automation and expertly crafted components enhances the performance and efficiency of our integrated systems, setting us apart in the market.

Our strategic selection of vendors allows us to offer a variety of top-quality products to integrate into a custom solution for you. Partnering with industry leaders such as Cognex, Festo, Allen-Bradley, Hubbell, FANUC, Rexroth, Turck, Keyence, Lamina Technologies, and Mitsubishi, we ensure that only the finest components are utilized in our integrated solutions. This commitment to excellence and precision is what distinguishes us as a trusted custom automation manufacturer of solutions and integrated systems.

EQUIPMENT INTEGRATION

Equipment Integrator

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